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Capillary Channel: a Numerical and Experimental Study

March 2014 - May2014, Course Project

Institute of Microelectronics, Tsinghua University, China

        This is a course project for MEMS and Microsystems. We designed a capillary channel for transporting methanol in fuel cell, and investigated its performance numerically and experimentally. This work was presented at COMSOL Annual Conference 2015, Boston, US.

Motivate

  • Capillary flow is commonly seen in microfluidic systems. Because of large surface-to-volume ratio, flow inside microchannels can be driven automatically by capillary effect without any external means.

  • This can be applied in biochemical analysis, where capillary flow is used for the transport of liquid and mixing enhancement. 

Ideate

  • Our design consists of a capillary channel between two reservoirs, represented by loading pad and vent respectively and connected to the main channel through micro parallel channels.

  • Once loaded on the pad, methanol will automatically move towards the vent driven by capillary force. An SEM photo of typical structures is shown in (c). 

Develop

  • A CFD simulation is carried out with COMSOL Multiphysics, using the Two-Phase Flow, Laminar, Level Set application mode. This application mode uses the Navier-Stokes equations to describe the momentum transport, including the surface tension and the conservation of mass, and also a reinitialized level set method to represent a discrete fluid interface between the air and methanol.

  • Experiments are conducted as comparison.

Test

  • Different concentration of methanol has been simulated and tested.

  • Both simulation and experiments haven confirmed an increased flow rate with a reduced contact angle.

Deliver

  • Presentation: Presented at COMSOL Annual Conference 2015, Boston, US.

  • Rank 2/40 in the course of MEMS and Microsystems.

Skill Sets

COMSOL Multiphysics

FEA/CFD

SEM operation

MEMS Fabrication

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